There are several different methods of custom T-shirt printing we create at our Cornish workshop, each with its own strengths depending on your design, budget, fabric choice, and how many shirts you need. Here’s a clear breakdown: Find out how we create printed t shirts in Cornwall for you.
Main Types of Custom T-Shirt Printing Cornwall
1. Screen Printing (Silk Screen)
How it works: Ink is pushed through a mesh stencil (screen) onto the shirt.
Best for:
Bold, vibrant designs.
Bulk orders (economical for 20+ shirts).
Pros:
Long-lasting, high-quality prints.
Excellent for solid colors.
Cons:
Expensive setup for small runs.
Not ideal for very detailed or photographic images.
2. Direct-to-Garment (DTG) Printing
How it works: Works like an inkjet printer, printing directly onto the fabric.
Best for:
Small orders (even one-off shirts).
Detailed, colorful, or photo-like designs.
Pros:
Unlimited colors, gradients, and fine detail.
No setup fees.
Cons:
Slower for large runs.
Works best on 100% cotton.
3. Vinyl Heat Transfer
How it works: Design is cut from vinyl sheets and heat-pressed onto the shirt.
Best for:
Names, numbers, or simple logos (like sports kits).
Small quantities.
Pros:
Crisp, clean finish.
Durable and flexible.
Cons:
Not ideal for complex or multicolor designs.
Heavier feel on fabric.
4. Sublimation Printing
How it works: Heat turns special dye ink into gas, which bonds into polyester fabric fibers.
Best for:
All-over prints.
Light-colored polyester shirts.
Pros:
Super vibrant, permanent colors.
Won’t crack or peel (ink becomes part of the fabric).
Cons:
Only works on polyester (not cotton).
Limited to light shirts (white or light grey).
5. Embroidery (Stitched Designs)
How it works: Threads are stitched directly into the fabric.
Best for:
Logos on workwear or uniforms.
Pros:
Very durable, professional look.
Cons:
Not good for large or detailed graphics.
More expensive per item.
6. Heat Transfer Printing (Digital Transfers)
How it works: Design is printed on special paper and heat-pressed onto the fabric.
Best for:
Small runs with detailed, full-color designs.
Pros:
Can handle complex images/photos.
Cheaper setup than screen printing.
Cons:
Less durable (can crack/peel with washing).
Slightly heavier feel.
✨ Quick Recommendation:
Bulk orders with solid colors → Screen Printing
One-off shirts or detailed artwork → DTG
Sports kits/names → Vinyl Transfer
Bright, polyester shirts → Sublimation
Professional uniforms → Embroidery
Would you like me to make a comparison chart (with price, durability, best use case) so you can quickly decide which printing type fits your project?
